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Assembly
Today, cleanrooms are not only used in medicine and research, but also in the production of various industries.
The most important steps in the construction of clean rooms are
Project design / Damage-free delivery of components / Preparation of the room / Installation of the cladding and commissioning.
Each installation is planned and executed individually - there is no generally valid procedure.
To give you a basic idea of how an installation can proceed, we have written down a brief overview in the next sections.
Precautions and first steps
All work is carried out after the necessary materials, components, equipment and devices are delivered to the site.
First of all, it is necessary to install the following pipes - ventilation, air conditioning, electrical and other ducts, which are covered by wall panels and coffered ceilings. At the design stage, it is necessary to determine optimal parameters and equipment for the ventilation and air conditioning system.
Only after this work, the walls can be covered with either aluminum composite panels or a ventilated front of composite panels. In addition, when installing the walls, airtight doors are installed. The material to be used for the walls is also determined at the project coordination stage. This takes into account both the wishes of the customer in terms of cost, and the technical characteristics of the materials themselves.
To be noted:
For larger cleanrooms, a steel structure is assembled first.
Ceiling and floors
After sealing the walls, as a rule, aluminum composite panels are installed and closed supply ducts and ventilation and air conditioning outlets. On the entire ceiling are used special lighting fixtures, as well as air outlets, which are also determined at the planning stage.
The next step in the installation of clean rooms is the laying of the floor. The floors are covered with electrically conductive coatings, which allow to avoid the accumulation of static electricity, which greatly affects the accuracy of readings and the operation of instruments and equipment. The floors can be covered with a special conductive linoleum or a special tile coating that also conducts electricity.
The final stage is the installation of doors and automation. You can use hinged and sliding doors and single and double-leaf doors for cleanrooms.
Pre-commissioning
As the reality of cleanroom set-up shows, installation is not everything.
In most cases, commissioning of automation, ventilation, air conditioning and other systems to maintain pressure, humidity and air purity parameters is required for their operation. In some cases, pre-commissioning may take even longer than the installation itself.
Only after the pre-commissioning is the acceptance signed with the customer, for the work performed.